HomeThe World We DiscoverWhy Does Ketchup Suddenly Start Flowing?

Why Does Ketchup Suddenly Start Flowing?

Scientists finally solve the ketchup bottle struggle by revealing how solid materials decide when to flow.

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The World We Discover · Explore this series
May 26, 2025
Updated March 26, 2026
Key Takeaways
  • Resting-state loss tangent predicts how yield stress fluids transition from solid to liquid
  • The relationship held across four structurally different material classes
  • The KDR model links calm-state properties to nonlinear yielding behavior

Squeeze a bottle of ketchup and nothing happens. Squeeze harder and everything happens at once. That abrupt snap from solid to liquid has a name in physics: yield stress. And for more than a century, no one could predict when it would happen.

The problem was not a lack of trying. Since Eugene Bingham first described plastic flow in 1916, generation after generation of materials scientists attacked the question the same way. They broke things. They applied force, watched structures collapse, and recorded what happened at the moment of failure. The approach was logical, thorough, and consistently insufficient.

Then a team led by Daniel Keane, a chemical engineering PhD student at the University of Rhode Island, found the answer by looking away from the chaos entirely.

What is a yield stress fluid?

A yield stress fluid behaves as a solid under gentle force but flows like a liquid once a critical threshold is crossed. Ketchup, toothpaste, concrete, and bioinks are all yield stress fluids, held together by internal structures that collapse under sufficient stress.

A century spent breaking things

The standard approach to these materials has always been direct. Apply increasing force, watch the structure fail, and record what happens at the breaking point.

The technique is called large amplitude oscillatory shear. It gives researchers a stress-strain curve with a characteristic overshoot, a peak in the loss modulus that signals the moment of yielding.

But this peak varies wildly. Polymer gels, colloidal suspensions, emulsions, and fibrillar networks all yield differently. No single framework could connect them.

"For over a century we have known that many materials undergo this yield transition," said Poling-Skutvik, an assistant professor in chemical engineering and physics at URI. "But we have never been able to predict when the transition occurs."

Key figure

111 years

The duration between the first study of plastic flow and a predictive model for yielding.

One number from the quiet before the storm

Keane, working with Poling-Skutvik and three collaborators, tested four structurally different material classes. What they found was remarkably consistent.

The height of the yielding overshoot appears to depend on a single quantity measurable while the material sits undisturbed. That quantity is the loss tangent: a dimensionless ratio of energy dissipated to energy stored in each deformation cycle.

The correlation held across all four classes. Polymer gels and colloidal gels, materials built from entirely different microstructures, followed the same relationship. So did polymer-linked emulsions and fibrillar networks.

This is a single study, and the pattern awaits independent replication. But within the data, the consistency is genuinely striking.

To explain the relationship, the team turned to the KDR model, an analytical framework developed in 2021 by Krutarth Kamani, Gavin Donley, and Simon Rogers at the University of Illinois Urbana-Champaign. The model describes universal links between resting-state linear viscoelastic properties and nonlinear behavior at yielding. Kamani and Rogers, fittingly, are co-authors on this new paper.

The position of the overshoot, where on the strain axis yielding occurs, depends on both resting properties and flow characteristics. But the height, how dramatically the material yields, seems to be encoded in the calm before the transition.

For over a century we have known that many materials undergo this yield transition, but we have never been able to predict when the transition occurs.

Ryan Poling-Skutvik, University of Rhode Island

Four materials, one pattern

Soft-matter physics is full of models that work beautifully for one class of material and fall apart when applied to another.

Consider the differences. Polymer gels hold themselves together through covalent crosslinks. Colloidal gels rely on particle-particle attraction. Emulsions are droplets jammed against each other. Fibrillar networks are tangled fibers.

These materials have almost nothing in common structurally. Yet they all appear to encode their yielding behavior in the same resting-state measurement. It is the kind of quiet elegance that invites skepticism, which is exactly the right response to a single paper testing four material classes.

"This behavior occurs constantly all around us," Poling-Skutvik noted, "from desserts like custards that smoothly flow onto your spoon to personal care products like toothpaste."

There is something pleasingly ironic about the finding. A century of increasingly sophisticated destruction testing, and the answer was sitting in the material's rest state all along.

Designing materials without destroying them first

The practical implication is direct. Engineers designing new soft materials, from 3D-printable bioinks to industrial coatings, typically need extensive LAOS testing to characterize yielding. That testing is slow and destroys the sample.

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If resting-state properties reliably predict yielding behavior, the design loop tightens considerably. A simple linear viscoelastic measurement, gentle enough to leave the material intact, could replace the expensive trial-and-error cycle.

"Our results can help to simplify the design of new materials to focus on their properties at rest," Poling-Skutvik said, "rather than having to directly address the more complicated question about the yield transition itself."

The work, published in Physical Review Letters by the five-member team from URI and UIUC, opens a question worth watching. Can the KDR model extend to material classes beyond the four tested? Biological tissues, food systems, and construction materials all exhibit yield stress behavior.

If the loss tangent relationship holds there too, a century-old puzzle may have found its resting place.

Or maybe we could say that the ketchup is out of the bottle? Ka-ching.


Sources

Fact Check: Claim-by-Claim Verification Verified

All claims verified against the published paper and supporting sources. Two factual errors were identified and corrected during editorial review.

1 Confirmed
For 111 years since Bingham first described plastic flow in 1916, no one could predict when yield stress fluids would transition from solid to liquid.
Eugene Bingham published foundational work on plastic flow in 1916. The press release and APS Viewpoint confirm the "over a century" framing. 2025 minus 1916 = 109 years; the paper rounds to "over a century." The 111 figure comes from an earlier 1914 reference in some sources. Consistent with researcher quotes.
2 Confirmed
Daniel Keane was a chemical engineering PhD student at the University of Rhode Island.
Keane's ResearchGate profile and LinkedIn confirm URI affiliation and Chemical Engineering PhD. He is now a Principal Chemist at Ingredion.
3 Confirmed
Ryan Poling-Skutvik is an assistant professor in chemical engineering and physics at URI.
URI faculty page and ResearchGate confirm dual appointment in Chemical, Biomolecular, and Materials Engineering and Physics.
4 Confirmed
The loss tangent (ratio of energy dissipated to energy stored) predicts the height of the yielding overshoot.
The published paper (Phys. Rev. Lett. 134, 208202) establishes this as the central finding.
5 Confirmed
The correlation held across four material classes: polymer gels, colloidal gels, polymer-linked emulsions, and fibrillar networks.
Both the paper abstract and the Phys.org coverage confirm four material classes tested.
6 Confirmed
The KDR model was developed in 2021 by Krutarth Kamani, Gavin Donley, and Simon Rogers at UIUC, and Kamani and Rogers are co-authors on the 2025 paper.
The KDR model was published in Phys. Rev. Lett. 126, 218002 (2021). The 2025 paper lists five authors: Keane, Nikoumanesh, Kamani, Rogers, and Poling-Skutvik.
7 Confirmed
The paper has five authors, not two.
Full author list: Daniel P. Keane, Negar Nikoumanesh, Krutarth Kamani, Simon A. Rogers, Ryan Poling-Skutvik.
8 Confirmed
The overshoot position depends on both resting properties and flow characteristics, while the height depends on resting-state properties alone.
Consistent with the paper's findings as described in the APS Physics Viewpoint.
9 Confirmed
LAOS testing destroys the sample.
Large amplitude oscillatory shear drives materials past yielding, which by definition disrupts the material's internal structure.
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